Loyal is a high-tech enterprise specializing in the R&D, manufacturing, and sales of Larva Dryer Baking Equipment. We have a backbone technical team engaged in the research of Microwave application technology for many years and accumulated several core technologies of Microwave application, especially in the design and development of Larva Dryer Baking Equipment. We have strong technical strength and guarantee.

Tenebrio Mealworm Sterilization Drying Machine applies to the processing of various insects and yellow mealworms, such as Drying and powder making. It has a flexible operation, uniform temperature, good expansion, high automation, programmable control, and 24-hour non-stop operation. It is designed according to the Drying characteristics of yellow mealworms, with reasonable structure and a wide range of practical uses.

Mechanical diagram

Composition structure of Insect Microwave Drying Equipment.

1. Electrical circuit

It is easy to control, safe, stable, and simple to repair and maintain. It can regulate the power to meet the needs of different kinds of insects, and it also saves energy and is environmentally friendly.

2. Magnetron

The magnetron is the heart of Insect Microwave Drying Equipment, and Microwave energy is generated and emitted by the magnetron.

3. Timer

The basic function of the timer is to select the set working time; after the set time, the timer automatically cuts off.

4. Power divider

A power divider is used to adjust the average working time of the magnetron to adjust the average output power of Insect Microwave Drying Equipment.

5. Interlock micro switch

When the door is not closed well or the door is opened, the circuit is broken so that the Insect Microwave Drying Equipment stops working.

6. Thermal Circuit Breaker

A thermal circuit breaker is used to monitor the working temperature of the magnetron element. When the operating temperature exceeds a certain limit, the thermal breaker will immediately cut off the power to stop the Insect Microwave Drying Equipment.

Microwave Sterilization Equipment main performance.

1. Microwave Sterilization Equipment can be customized according to customers’ needs in manufacturing and processing companies.

2. The maximum working temperature of the control transmission belt should not exceed 200 degrees Celsius.

3. Microwave frequency is 2.45G Hz ± 25M Hz.

4. Touch screen display and control, with automatic and manual dual operation function.

5. Adopt infrared, thermocouple thermometer, and humidity measuring instrument to measure the internal temperature and humidity of Microwave Sterilization Equipment and realize the whole process of precise control.

6. Special automatic fabric, receiving, and dust removal system.

7. Microwave leakage is less than 2mw/cm², which fully complies with national standards.

About 2022 product specifications and the latest Maggots Drying Machine Line Price:

MAGGOTS DRYING MACHINE LINE PRICE
Model 101 111 121
Overall Dimension 1000*1700*1000mm 1200*1800*2400mm 4000*2000*2000mm
Working power 380V/50HZ 380V/50HZ 380V/50HZ
Microwave output power 25KVA 30KVA 35KVA
Rated evaporation capacity ≤25kg/h ≤25kg/h ≤25kg/h
Measuring range 0-300℃
0-300℃ 300-500kg/H 400-600kg/H 500-800kg/H
Temperature ±2℃
The practical 28-90℃
Industrial Conveyor Microwave Dryer Price US$80000 US$100000 US$120000
The price of this Industrial Conveyor Microwave Dryer is an upgrade price for 2022. Please contact our Industrial Conveyor Microwave Dryer team

Tenebrio Mealworm Microwave Drying Equipment Principle Analysis:

Tenebrio Mealworm Microwave Drying Equipment Principle Analysis
1 Microwave heating creates a unique mechanism of Microwave Drying by changing the direction of certain migration potentials and migration potential gradients in the conventional heating Drying process due to the presence of a heat source in the yellow mealworm body.
2 Because of the large loss of water medium in the yellow mealworm, it can absorb a large amount of Microwave energy and convert it into heat energy, so the heating and evaporation of the yellow mealworm are carried out simultaneously.
3 On the surface of the yellow mealworm, due to evaporative cooling, the surface temperature of the yellow mealworm is slightly lower than the temperature inside. At the same time, due to the heat generated inside the yellow mealworm, it has been rapidly generated with the internal steam to form a pressure gradient.
4 If the initial water content of the yellow mealworm is very high, the internal temperature vapor pressure of the yellow mealworm rises very quickly. The water may be excluded under the action of the pressure gradient.
5 The higher the initial moisture content, the greater the effect of the pressure gradient on the moisture, i.e., there is a “pumping” effect that accelerates the Drying rate.
6 It can be seen that the existence of water content gradient, heat transfer, and steam pressure migration dynamics in the Microwave Drying process makes Microwave Drying show the characteristics of inside-out, i.e., for the yellow meal insects as a whole, the inner layer of yellow meal insects will be Dried first, which overcomes the formation of hard shells in conventional Drying due to the surface of yellow meal insects being Dried first. This overcomes the problem that the internal water continues to move outward due to the formation of a hard crust in conventional Drying.

Features of the Industrial Tunnel Conveyor Larva Drying Machine

1. Instantaneous: Microwave heats yellow mealworms very quickly.

2. Integrity: Microwave penetrates and heats the inside and outside of the worm simultaneously.

3. High efficiency of energy utilization: The material of the Industrial Tunnel Conveyor Larva Drying Machine reflects but does not absorb the Microwave, so the energy loss is very small.

4. Safety and hygiene without pollution. It has a sterilization effect and can preserve yellow mealworms’ color, freshness, and nutrients.

2021 Customer Order Industrial Microwave Drying Machine Form:

Dealed Customer Have Plant Of Industrial Microwave Drying Machine
1 300-500kg/h Self Constant Tenebrio Drying Microwave Oven for sale in the Netherlands
2 400-600kg/H Fully Automatic Tenebrio Mealworm Sterilization Drying Machine for sale in the United States
3 500-800kg/H Pollution-free Maggots Drying Machine Line for Danish customers
4 300-500kg/H Fully Automatic Microwave Sterilization Equipment for sale in Nigeria
Dealed Customers Who Repurchase Of Industrial Microwave Drying Machine At 2021
1 Spanish Customer 500-800kg/H Fully Automatic Larva Dryer Baking Equipment
2 400-600kg/h Pollution-free Quick Microwave Drying Equipment in Europe Factory
3 300-500kg/H Multi-purpose Insect Microwave Drying Equipment in the UK
4 500-800kg/h Tenebrio Mealworm Microwave Drying Equipment for sale in Thailand

Frequently asked questions about Tenebrio Mealworm Sterilization Drying Machine.

1. Do you have any experience with Drying yellow mealworms?

Drying of live yellow mealworms must be completed within a short period, as a longer drying time directly affects the quality of the finished product, which is prone to discoloration and blackening. Microwave is different from the traditional heating method. Microwave has penetration, and the heating method principle is different; it can instantly heat the inside of the yellow mealworm and directly kill the yellow mealworm to achieve the puffing effect.

It solves the problem of the fabric of live yellow mealworms, which can realize automatic and even fabric without manual assistance and can be operated by one person, saving labor. Equipped with the cooling function of finished yellow mealworms, it can be packed directly, no longer need to wait for cooling and cooling to achieve the requirements of flowing operation.

2. What is the mechanism of Microwave Drying?

Microwave heating is a very high-frequency electromagnetic oscillation on the molecules with the electrode, and molecular arrangement tends to change drastically. The water molecules are polar and strongly absorb Microwave. When the yellow mealworms containing water are exposed to enough Microwave radiation, the water molecules in them absorb the Microwave and evaporate quickly. The yellow mealworms can be dried quickly.

Loyal’s Maggots Drying Machine Line has solved practical problems and created direct economic benefits for many manufacturing and processing industries. We will ask you to customize the Maggots Drying Machine Line to best suit your needs.