The process of Microwave Dryer Machine: live insects loading tray → extermination drying → continuous drying.
The insects to be dried, such as yellow mealworms and black gadflies, are placed in the tray. Note that since the insects like to clump together, they need to be pinched and spread flat in the tray, with a thickness of about 2cm to ensure more even drying.
After that, the tray will be transported into the Microwave Sterilization Equipment, set for 50 minutes, temperature 65 degrees, 25 minutes back to 60 degrees, the highest air out of about 80 degrees, 30 minutes to open the door, at this time the bugs have all been killed by the microwave, observe the drying state of the bugs.
The drying temperature is maintained at 63-75 degrees for continuous drying, and the specific drying time is determined by the number of worms dried until all worms are dried to the ideal state.
LOYAL, as a well-known manufacturer Of Microwave Equipment, has been dedicated to the development of the microwave industry for many years and has made outstanding contributions to development of the microwave industry. Today, our Industrial Microwave Drying Machines are exported to many countries and regions around the world, such as Singapore, Thailand, Malaysia, Germany, USA, France, Argentina, etc. Our Microwave Equipment customers are all over the world.
LOYAL adopts innovative technology to manufacture Industrial Tunnel Conveyor Larva Drying Machine according to GMP standards. Meanwhile, we can provide hundreds of Microwave Drying Equipment with different specifications and models in two series of 915MHz and 2450MHz, which can provide technically superior and reliable Microwave Dryer Machines for many industries such as food, medicine, chemical and metallurgy at home and abroad.
Our Tenebrio Mealworm Sterilization Drying Machine is made of food-grade stainless steel and components of internationally famous brands, which can give insect farmers complete peace of mind in terms of quality, the long service life of Maggots Drying Machine Line, low failure rate, and low maintenance cost. And the use of the PLC control system, the operation is very simple, workers can learn to use it after simple training, labor costs will be further controlled.
In addition to providing high-quality Microwave Sterilization Equipment, we are committed to providing our Microwave Equipment customers with more favorable Tenebrio Drying Microwave Oven prices, we have continuously invested a lot of money in research and development over the years. We have invested a lot of money in research and development over the years, and finally, we have effectively controlled the production cost of Insect Microwave Drying Equipment, so that our Microwave Equipment customers can buy Larva Dryer Baking Equipment at a lower price. We promise you that our Insect Microwave Drying Equipment will offer the best price/performance ratio in the microwave market.
Now we have achieved proud results in the microwave industry, but we never stop innovating, we always adhere to the principle of “customer first, technology innovation”, constantly improve the core competitiveness, constantly invest a lot of research and development funds, while hiring professional engineers with high salaries, to develop the new Tenebrio Mealworm Microwave Drying Equipment. LOYAL has entered into a partnership with many famous universities and enterprises, and has attracted investment from many companies, which is the driving force for our continuous progress.
With the advent of the smart era, LOYAL realizes that we can only be invincible if we grasp the first opportunity. For this reason, we have invested a lot of money to build an intelligent production workshop, which has now achieved a 99% electronic rate of quality inspection, 80% mechanical automation, 30% increase in manufacturing efficiency, and 20% reduction in operating costs.
We are very confident about our Tenebrio Mealworm Sterilization Drying Machine, if you are interested in our Microwave Sterilization Equipment, please feel free to contact us, we can customize the Microwave If you are interested in our Microwave Sterilization Equipment, please feel free to contact us, we can customize Microwave Sterilization Equipment according to your needs and provide you with the most perfect service, we believe our cooperation will bring you great help if you need, please call us, LOYAL staff will be happy to serve you!
2021 Customer Order Microwave Drying Equipment Maker Form:
|Dealed Customer Have Plant Of Microwave Sterilization Equipment
||Japan 200kg/h Customized Tenebrio Mealworm Sterilization Drying Machine
||1t/h No Pollution Maggots Drying Machine Line For Sale In Singapore
||Canada 300kg/h Energy Saving Microwave Sterilization Equipment
||Pakistan 2t/h 304 Stainless Steel Larva Dryer Baking Equipment
|Dealed Customers Who Repurchase Of Microwave Dryer At 2021
||India 500kg/h High Efficiency Microwave Drying Equipment
||800kg/h No Noise Microwave Drying Technology For France
||Egypt 5t/h Siemens Motor Insect Microwave Drying Equipment
||Ethiopia 3t/h Easy Operate Industrial Conveyor Microwave Dryer
Microwave Drying Equipment: A complete buying guide.
Do you have a plan to breed insects? Microwave Sterilization Equipment is the most reliable choice for you!
Below you will find detailed answers to some common questions about insect farming and Insect Microwave Drying Equipment.
1. Is insect farming economically viable?
More and more people are breeding insects such as yellow mealworms, crickets, black gadflies, etc. The protein content and other nutritional elements of these insects are very high, even much higher than pork, beef, etc. Therefore, they will provide very rich nutrition when used as feed or food, and the insect farming market is now very hot and has very high economic benefits. Nowadays, more and more insect farmers are using Larva Dryer Baking Equipment. Insect Microwave Drying Equipment is the most ideal way to dry insects because of its short processing time and high processing quality.
2. Benefits of Microwave Sterilization Equipment
1. Microwave Drying Equipment does not require preheating to achieve instantaneous heat, microwave can directly act on the internal heating of insects, internal and external heating at the same time, the drying time is short, and the insects have a strong flavor.
2. Microwave Drying will change according to the temperature of the insects themselves, resulting in uniform drying, short drying time, and high yield.
3. Because water molecules absorb microwaves best, the part of insects with high water content absorbs more microwave power than the part with lower water content, so the characteristics of Insect Microwave Drying Equipment selective heating can achieve uniform drying of insects.
4. Microwave acts directly on insects without additional heat loss, with high thermal efficiency and significant improvement in a production environment, and 45% power saving compared with far infrared heating.
5. Industrial Conveyor Microwave Dryer uses PLC intelligent control, Microwave Technology is advanced, easy to operate, easy to use, and lower labor cost.
6. Because the microwave heating time is very short, it will not destroy the nutrients in the insects, and the insects are highly inflated, so the processed insects will have higher quality and meet the export standards.
7. There is no waste gas, wastewater, waste residue, and other problems, which is a green processing method.
3. How much Microwave Dryer Machine Cost
The price of Microwave Drying Equipment is influenced by many factors, such as power, automation, and output, so the price of an Industrial Microwave Drying Machine is not the only selection factor when buying a Microwave Dryer Machine. What is more important than that is the performance of the Microwave Drying Equipment. If you look only at the price of the Microwave Sterilization Equipment, you will probably buy a Tenebrio Drying Microwave Oven that is prone to failure, which will increase maintenance costs.
LOYAL’s Industrial Conveyor Microwave Dryer prices range from a few thousand dollars to tens of thousands of dollars, and we can also customize your Tenebrio Mealworm Microwave Drying Equipment with specific Maggots Drying Machine Line prices. Machine Line Price depends on the customization plan and the material chosen, we will provide you with a very reasonable quotation, we never attract Microwave Equipment customers with low prices, instead, we attract Microwave Equipment customers with cost performance, which is the main reason why LOYAL can enjoy a very high reputation in the microwave industry. This is the main reason why LOYAL enjoys a very high reputation in the microwave industry.
Promotional price for the updated 2022 Microwave Dryer Machine.
|Larva Dryer Baking Equipment Price
||Microwave Drying Equipment Price
4. How to Verify Quality of Microwave Sterilization Equipment
1.Look at the brand: Excellent brand means that Microwave Dryer Machine will have reliable quality, there is no doubt at this point, brand awareness must be directly proportional to the quality of the Maggots Drying Machine Line.
2. Look at the quality of Microwave Sterilization Equipment appearance, including the surface without mechanical bruises and scrapes, flat panel, uniform color, good luster, dustproof packaging after unpacking, manuals, quality certificates, and warranty cards, bearing plate, baking rack and other accessories are complete.
3. Look at the internal quality: open and close the door several times, there is a trace of shaking after the door is opened, but there should not be too much shaking feeling.
4. Look at the PLC control system and the operating panel, power on, press the control button, the display should be a clear, rapid, clear response.
5. Look at the after-sales service: a good company should have a more reliable after-sales service, which also means that the company has a long-term development plan and will focus on the research and development of the Tenebrio Mealworm Sterilization Drying Machine.
5. Future of Microwave Sterilization Equipment
Microwave Drying has become one of the most accepted drying methods among insect farmers, and the Tenebrio Mealworm Microwave Drying Equipment is now very widely used, which is why Microwave Drying Equipment has a great future. Although Microwave Drying has a relatively high drying quality, there is still a lot of room for progress, LOYAL will make fundamental improvements to Microwave Drying Technology, and at the same time carry out a comprehensive, multi-level energy-saving technological transformation, vigorously develop the application of renewable energy and industrial waste heat drying technology, and make greater contributions to the development of the microwave industry! development to make greater contributions!
6. Parts of Microwave Sterilization Equipment
1. Microwave heating chamber: made of food-grade stainless steel, reliable quality, beautiful appearance, practical, easy to clean, each microwave heating chamber is equipped with a door for cleaning, and equipped with automatic power-off protection device for opening the door.
2. Microwave suppression system: The height of the suppressor opening is 50mm, and the total length of the suppressor is 970mm, which can effectively prevent microwave leakage.
3. Conveyor system: The conveyor belt adopts a 650mm wide PTFE conveyor belt with frequency conversion and speed regulation, and the rolling rollers equipped with bearings at both ends make the conveyor belt transfer smoothly to reduce the running resistance and keep it running smoothly, and it is equipped with automatic deflection correction system which can avoid the conveyor belt from running off.
4. Microwave generation source: convert electric energy into microwave energy.
5. Moisture extraction and heat exhaust system: At the top of each heating box there is equipped moisture extraction and heat exhaust port, which is extracted by a high-power centrifugal fan.
6. Control system part: mainly includes PLC control system and touch screen, which can control the power, transmission speed, and insect drying temperature of Insect Microwave Drying Equipment with precise control.
7. Temperature monitoring system: Microwave intensity can be automatically adjusted according to the set temperature.
7. How Microwave Dryer Works
Microwave Drying Technology is a new type of drying technology that is becoming more and more common in the insect farming industry. When microwave drying, the microwave can act directly on the inside of the insect, and the water molecules in the insect will move violently, generating a lot of heat energy, because the microwave has penetrating properties, the insect is heated inside and outside at the same time without heat conduction, so the heating speed is very fast, and the drying speed can be shortened by hundreds of times for insects with less than 30% water content. Moreover, because of the uniform heating, Microwave Dryer does not produce the condition of external scorching and internal growth that occurs in most conventional heating, so the drying quality is greatly improved.
8. How to Troubleshoot Microwave Sterilization Equipment
1. Instrumental failure: For example, valve damage, muffler failure, and controller failure caused by the uncoordinated work of Microwave Dryer Machine, such failures are often unsuspected, mostly due to external damage to the components of Maggots Drying Machine Line.
2. Load failure: Failure caused by overload operation, when a load of Microwave Sterilization Equipment should be reduced, in addition to the production process, should ensure that Larva Dryer Baking Equipment full 20 hours rest half an hour.
3. Regenerative failure: including regenerative exhaust gas discharge temperature is too low, the exhaust gas with water, muffler or exhaust valve exterior condensation, etc. Regenerative failure is hidden and has a long latent time, which is harmful to the overall operation of Insect Microwave Drying Equipment.
4. Limiting fault: mainly caused by the failure, misoperation, delay, and damage of some electronic components on the control line, for this type of fault should be checked in time, the development of the problem of timely maintenance, prevention is greater than inspection.
9. Microwave Dryer Machine Maintenance Process
1. At the beginning of the design should ensure that there is no leakage of microwave and take effective anti-leakage measures to the parts that may leak.
2. When installing the Tenebrio Mealworm Sterilization Drying Machine, attention should be paid to the sealing device and the installation should be accurate.
3. Operators should wear effective protective gear to protect themselves during processing and production.
4. The Tenebrio Drying Microwave Oven should be regularly serviced and if problems arise, maintenance should be performed on time.
5. The Industrial Microwave Drying Machine should be cleaned after each day’s work, including the cleaning of the residual material in the microwave cavity to prevent the residual material from drying for a long time and causing the Microwave Dryer Machine to malfunction.
6. Alarm devices should be set up at the worksite, and there should be microwave indicators and alarms in the operation area so that the alarm should be promptly activated in case of microwave leakage.
10. Types of Microwave Dryer in the Market
1. From the viewpoint of operating pressure, Microwave Drying Equipment is divided into two categories: atmospheric pressure dryers and vacuum dryers.
2. From the viewpoint of the heating method, Industrial Tunnel Conveyor Larva Drying Machine is divided into convection type, conduction type, radiation type, dielectric type, and other types.
3. According to the movement of wet materials, Insect Microwave Drying Equipment can be divided into fixed bed type, stirring type, spray type, and combined type.
4. In terms of the degree of automation, Microwave Sterilization Equipment can be divided into two types: fully automated and semi-automated.
LOYAL can provide a wide range of Microwave Sterilization Equipment and can customize Industrial Conveyor Microwave Dryer according to your needs, if you need it, please contact us.
11. Microwave Dryer Machine Validation Documents
LOYAL’s Tenebrio Mealworm Sterilization Drying Machine has been certified by many international organizations such as CE, FDA, ISO, etc., and has very high-quality standards. Our customer service is available 24h online.
12.Industries using Microwave Dryer
The Tenebrio Drying Microwave Oven is designed for drying insects such as yellow mealworms, black soldier flies, black gadflies, crickets, locusts, etc. In addition, it can also be used for drying, sterilizing, heating, maturing, baking, deodorizing, puffing, and preserving foodstuffs, such as spices, additives, etc. In addition, it is also widely used in the chemical and pharmaceutical industries. It can further reduce the investment cost of the majority of Microwave Equipment customers.
13. Why choose LOYAL Microwave Sterilization Equipment?
LOYAL is an experienced manufacturer Of Microwave Equipment, we have more than ten years of development experience in the microwave industry, with professional engineers and technology development team, and at the same time with the relevant industry research institutions, technical personnel at home and abroad to form a good relationship of cooperation, our Microwave Dryer production process has reached the world’s leading level.
We can provide Tenebrio Mealworm Sterilization Drying Machine with very high-cost performance, which can be customized according to Microwave Equipment customers’ material characteristics, output, site size, material requirements, etc. We can provide each Microwave Equipment customer with an independent and complete set of pre-sales sample processing, solution design, in-sales equipment production, commissioning, trial run, and after-sales service commitment system. In addition, we can also provide microwave defrosting equipment, microwave greening equipment, and other Microwave Equipment.
If you are looking for a reliable partner, we believe LOYAL will be your most trustworthy choice. We sincerely welcome domestic and foreign Tenebrio Drying Microwave Oven customers to come to our factory for field trials, inspections, and cooperation negotiations!